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Our specialized welding and processing services deliver fully assembled anti-corrosion metal components for wind towers, combining precision welding with advanced surface treatments. From single brackets to complex sub-assemblies, we ensure structural integrity and long-term durability in the most aggressive environments.
Welding Excellence
Certified welders (ISO 9606-1) proficient in MIG, TIG, and submerged arc welding (SAW), with automatic weld tracking systems for ≤0.5mm deviation.
Post-weld heat treatment (PWHT) for high-thickness components (≥50mm), reducing residual stress by 70% as confirmed by X-ray diffraction testing.
Corrosion Protection Processes
Full-service line: shot blasting → welding → galvanizing/painting → final inspection, ensuring zero contamination between stages.
Customized solutions: duplex stainless steel welding (UNS S32205) for pitting resistance (PREN ≥40), or Inconel cladding for 600°C high-temperature resistance.
Quality Assurance
100% visual inspection, 20% magnetic particle inspection (MPI), and 10% ultrasonic testing (UT) for critical welds, documented in detailed FAT reports.
Traceability: unique part numbers laser-engraved for full process tracking, from raw material receipt to final coating.
Offshore Wind Foundations: Welded monopile internal components with triple-layer epoxy coatings, designed for 25-year service life in North Sea conditions.
Solar Power Plants: Anti-corrosion brackets for PV panel supports in desert regions (annual rainfall <100mm), treated with zinc-aluminum composite coatings.
Chemical Plants: Custom-processed storage tank components resistant to sulfuric acid (98% concentration), using Hastelloy C-276 welding expertise.
Vertical Integration: In-house foundry, welding shop, and coating facility reduce lead times by 40% compared to multi-vendor solutions.
Engineering Support: Free DFM (Design for Manufacturing) consulting to optimize component geometry for cost-effective anti-corrosion treatment.
Our specialized welding and processing services deliver fully assembled anti-corrosion metal components for wind towers, combining precision welding with advanced surface treatments. From single brackets to complex sub-assemblies, we ensure structural integrity and long-term durability in the most aggressive environments.
Welding Excellence
Certified welders (ISO 9606-1) proficient in MIG, TIG, and submerged arc welding (SAW), with automatic weld tracking systems for ≤0.5mm deviation.
Post-weld heat treatment (PWHT) for high-thickness components (≥50mm), reducing residual stress by 70% as confirmed by X-ray diffraction testing.
Corrosion Protection Processes
Full-service line: shot blasting → welding → galvanizing/painting → final inspection, ensuring zero contamination between stages.
Customized solutions: duplex stainless steel welding (UNS S32205) for pitting resistance (PREN ≥40), or Inconel cladding for 600°C high-temperature resistance.
Quality Assurance
100% visual inspection, 20% magnetic particle inspection (MPI), and 10% ultrasonic testing (UT) for critical welds, documented in detailed FAT reports.
Traceability: unique part numbers laser-engraved for full process tracking, from raw material receipt to final coating.
Offshore Wind Foundations: Welded monopile internal components with triple-layer epoxy coatings, designed for 25-year service life in North Sea conditions.
Solar Power Plants: Anti-corrosion brackets for PV panel supports in desert regions (annual rainfall <100mm), treated with zinc-aluminum composite coatings.
Chemical Plants: Custom-processed storage tank components resistant to sulfuric acid (98% concentration), using Hastelloy C-276 welding expertise.
Vertical Integration: In-house foundry, welding shop, and coating facility reduce lead times by 40% compared to multi-vendor solutions.
Engineering Support: Free DFM (Design for Manufacturing) consulting to optimize component geometry for cost-effective anti-corrosion treatment.
